This graph relating the capacity of batteries to cathode thickness and porosity shows that a laborious search based on numerical simulations (black square) and a new Rice University algorithm (red dot) return nearly the same result. Image: Fan Wang/Rice University.
This graph relating the capacity of batteries to cathode thickness and porosity shows that a laborious search based on numerical simulations (black square) and a new Rice University algorithm (red dot) return nearly the same result. Image: Fan Wang/Rice University.

A simpler and more efficient method for predicting performance will lead to better batteries, according to researchers at Rice University. That their method is 100,000 times faster than current modeling techniques is also a nice bonus.

The analytical model developed by materials scientist Ming Tang and graduate student Fan Wang of Rice University's Brown School of Engineering doesn't require complex numerical simulations to guide the selection and design of battery components and how they interact. Nevertheless, its accuracy is still within 10% of more computationally intensive algorithms.

According to Tang, the model will allow researchers to quickly evaluate the rate capability of batteries that power the planet. The researchers report the model, which is freely accessible online, in a paper in Cell Reports Physical Science.

There was a clear need for the updated model, said Tang. "Almost everyone who designs and optimizes battery cells uses a well-established approach called P2D (for pseudo-two dimensional) simulations, which are expensive to run. This especially becomes a problem if you want to optimize battery cells, because they have many variables and parameters that need to be carefully tuned to maximize the performance.

"What motivated this work is our realization that we need a faster, more transparent tool to accelerate the design process, and offer simple, clear insights that are not always easy to obtain from numerical simulations."

Battery optimization generally involves what the paper calls a 'perpetual trade-off' between energy (the amount stored by the battery) and power density (the rate of its release by the battery), all of which depend on the battery materials, their configurations and internal structures such as porosity.

"There are quite a few adjustable parameters associated with the structure that you need to optimize," explained Tang. "Typically, you need to make tens of thousands of calculations and sometimes more to search the parameter space and find the best combination. It's not impossible, but it takes a really long time." He added that the Rice model could be easily implemented in such common software as MATLAB and Excel, and even on calculators.

To test the model, the researchers let it search for the optimal porosity and thickness of an electrode commonly used in full- and half-cell batteries. In the process, they discovered that electrodes with 'uniform reaction' behavior, such as nickel-manganese-cobalt and nickel-cobalt-aluminum oxide, are best for applications that require thick electrodes to increase the energy density.

They also found that battery half-cells (with only one electrode) have inherently better rate capability, meaning their performance is not a reliable indicator of how electrodes will perform in the full cells used in commercial batteries.

The study is related to attempts by Tang's group at understanding and optimizing the relationship between microstructure and performance of battery electrodes. This has been the topic of several recent papers that showed how defects in cathodes can speed lithium absorption and how lithium cells can be pushed too far in the quest for speed.

This story is adapted from material from Rice University, with editorial changes made by Materials Today. The views expressed in this article do not necessarily represent those of Elsevier. Link to original source.